Intelligence in the mold: SIPA unveils XBRAIN for advanced digital management

While high-performance machinery is the backbone of PET production, the future of manufacturing lies in the data hidden within the mold. SIPA is proud to introduce XBrain, an advanced telemetric and tracking system that brings a new digital dimension to injection mold management.

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It can be now integrated into our XFORM PRO systems and available for wider applications, XBrain transforms the mold from a mechanical component into an intelligent, communicating asset. Additionally it can be installed as a technological upgrade on previous generations XFORMs.

A Digital Pulse for Your Production

XBrain is a comprehensive digital platform designed to monitor performance and optimize maintenance across the entire production lifecycle. By embedding intelligence directly into the mold, SIPA allows manufacturers to achieve total transparency.

Through seamless Bluetooth 5.0 and NFC connectivity, operators gain instant access to critical data via the SIPA mobile app (Android/iOS). With a simple scan of a smartphone or tablet, you can track:

  • Real-time cycle counts
  • Total working hours
  • Maintenance intervention record
  • Historical performance trends
  • Specific preform data for on-the-fly diagnostics

Predictive Power via Echo Cloud

XBrain does more than just collect data—it analyzes it. All information is funneled into the Echo Cloud and Echo Web Portal, SIPA’s powerful cloud-based infrastructure. This ecosystem shifts the maintenance paradigm from reactive to proactive.

By leveraging predictive analytics, XBrain helps manufacturers anticipate potential failures before they occur, minimizing unplanned downtime and significantly extending the lifespan of expensive mold components. This smart maintenance planning ensures that every intervention is timely, precise, and data-driven.

Key Highlights of the XBrain Ecosystem:

 
  • Smart Maintenance & Logistics: View the lifecycle status of all main tooling components at a glance. When service is needed, users can access online part manuals and order spare parts directly online, drastically reducing response times.
  • Open System Flexibility: Intelligence shouldn't be restrictive. XBrain is an open system that maintains full machine performance and is compatible with both SIPA and non-SIPA equipment—making it the perfect digital upgrade for mixed-brand production floors.
  • Operational Transparency: By monitoring cycle duration and machine uptime in real time, XBrain provides the insights necessary for continuous process improvement and higher OEE.

 

The New Benchmark for Productivity

In high-cavitation applications where every second and every detail counts, XBrain provides the competitive edge. By bridging the gap between mechanical engineering and digital intelligence, SIPA is empowering PET preform producers to embrace a more connected, efficient, and sustainable future.

XBrain isn't just a tracking tool—it’s the brain your production has been waiting for.

 

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By your side, beyond the limits.

Every shape, every technology, every need about PET packaging.

By your side, beyond the limits.

Every shape, every technology, every need about PET packaging.