ISOTRONIC G filler

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Isobaric filling monobloc for glass bottle

Isotronic G filling monobloc is the perfect solution for companies handling a mix of bottle types. Not only can it fill single-use and refillable (RefPET) PET bottles, but it also works with glass bottles. It can handle bottles using screw tops and crown tops. And can fill with all sorts of still and carbonated drinks.

This isobaric electro-pneumatic level filler has numerous innovative design features to guarantee significant advantages in terms of performance and operating flexibility. It is available in versions with between 20 and 100 valves, with output rates of up to 50,000 bottles per hour.

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HIGHLIGHTS

RELIABLE, SIMPLE AND EASILY SANITIZED VALVE.
VALVE WITH HEIGHT ADJUSTABLE MOVING FILLING TUBE TO DEFINE THE LEVEL IN THE BOTTLE.
AUTOMATICALLY ENGAGED DUMMY BOTTLES.
FOAM REDUCTION SOLUTIONS ALLOW EXCELLENT FILLING PERFORMANCES EVEN AT AMBIENT TEMPERATURE.
REDUCED CHANGEOVER DOWN-TIMES.
VALVES MADE ENTIRELY OF AISI 316 STAINLESS STEEL
BOTTLES AND FILLING VALVES ARE PROTECTED BY SEPARATORS AGAINST THE GLASS FRAGMENTS IN THE EVENT OF BURST

GENERAL FEATURES

Central tank with spray ball and stirrer (as option)
Entirely stainless steel (AISI 304) sloped base with collected draining points.
CIP integrated in the carbo/mixer or filler skid (in option)
User friendly touch screen HMI, with menu-based interface
Controlled contamination cabin and cap sterilizing unit available in option in order to enhance hygienic standards.

ADVANTAGES

Extremely flexible solution Glass, PET and RefPET with the same machine
Quick changeover for packages with different neck and bottle diameters with centralized filling level adjustment (no need to replace the vent tubes)
Flexible product deflection without deflector (swirling device without format change)
Simple to operate and great flexibility with selection of the various products/formats directly from the operator panel
Extremely low foam production (snifting with vent tube raised inside the valve)
Easier bottle handling: by not having the lifting cylinders bottle moves on a fixed plane.
Valve protection solutions against accidental bottle burst
Low maintenance thanks to the absence of a pneumatic lifting cylinder

FILLING VALVE

A mechanical level valve with extremely reliable and sturdy moving filling tube and centering cup: allows the positioning of the bottle without any movement in height.
Designed with a limited number of components for a complete cleaning, to avoid every possible area of product stagnation
The pressurization of the bottle takes place through a dedicated circuit free of liquid particles (dry pressurization), this guarantees less foaming during filling of CSD
Inside the valve, the product circuit is isolated from the outside “control circuit” through a membrane with a total absence of sliding gaskets
The air returning from the bottle never comes into contact with the product inside the tank,
Centralized control for the simultaneous height adjustment of the filling tube for all the valves
The decompression phase (Snift) takes place with the vent tube raised, reducing foaming and product loss. The residue is collected and discharged.

HYGIENE

The sanitation phase is very simple and is fully automatic, by means of a control on the operator panel: the machine prepares itself for the electro-pneumatic control of all the on-off valves.
The sanitation cycle is carried out in such a way that the solution laps against all the internal areas of the filler with forced flows.
Automatic dummy bottles:Thanks to the moving filling tube that characterizes the filling valve, it was possible to make an engagement/disengagement system with extremely simple and functional electro-pneumatic control that ensures there is no contact between operator and machine.
The absence of a pneumatic lifting cylinder guarantees greater cleanliness: no lubrication of the moving parts.
Circuit preset for high temperature CIP.

Materials

Bottles from 0,125 to 3000 ml

Type

The filling machine has been designed for filling glass, PET and refPET bottles

Output

Fillers from 20 to 100 valves
Up to 50,000 b/h

APPLICATIONS

The main products that can be processed are: carbonated mineral water and CSD, still water and juices.

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Products

Services

Isobaric filling monobloc for glass bottle

HIGHLIGHTS

GENERAL FEATURES

ADVANTAGES

FILLING VALVE

HYGIENE

Materials

Type

Output

APPLICATIONS

Discover the other sections of Filling

News for this products

Case Histories for this products

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