Introducing XLABL RF: New Frontier in Roll-Fed Labelling Technology

What Is XLABL_RF?

The XLABL_RF is a rotary roll-fed labeller, designed to apply hot-melt glue to cylindrical and shaped PET bottles, whether full or empty. It’s engineered to perform with unparalleled accuracy, even at varying production speeds. Its flexibility makes it suitable for diverse applications in industries ranging from beverages to personal care, all while ensuring exceptional cost-efficiency.

Key Features & Benefits

One of the standout features of XLABL_RF is its exceptional engineering, which prioritizes both efficiency and reliability. It is equipped with a cutting aggregade that guarantees more than 200 million cuts with unmatched durability. This means fewer interruptions for blade adjustments, reducing downtime and ensuring consistent cutting precision. The innovative cutting system, which requires no re-adjustment, delivers flawless cuts every time.

In addition, the labeller boasts brushless motion technology, with each station controlled by independent servomotors. This allows for highly precise movement and ensures the machine operates seamlessly, delivering the best possible labelling results.

The XLABL_RF also includes an optimized glue management system. With an external glue tank, operators can easily access the tank for refilling without halting the machine, while an efficient glue distribution system ensures minimal waste. The end result is an efficient, smooth-running production line with less downtime and higher productivity.

Beyond performance, the XLABL_RF excels in its ability to handle a wide range of label materials and thicknesses, delivering exceptional results even at high speeds. The labeller’s quick changeover system ensures that operators can switch between different formats in just 5 to 10 minutes, thanks to intuitive guides and tool-less access. The design also emphasizes space optimization, with safety features like vertically sliding guards that allow for easy access without compromising on machine footprint.

Advanced Labelling Station Design

The heart of the XLABL_RF lies in its labelling station, meticulously crafted to deliver both performance and ease of use. The reel support system features independent motor control and dual reels to enable continuous operation, ensuring that the machine can run non-stop. Additionally, the film tensioner and aligner employ active tension control and carbon fiber rollers to maintain perfect label alignment—even on reels that are imperfectly wound.

The vacuum transfer drum ensures smooth and precise label application, while the glue roller system dispenses glue with remarkable precision, ensuring that labels are applied seamlessly from start to finish without any excess glue wastage.

Designed with Operators in Mind

The XLABL_RF incorporates a user-friendly 21.5-inch touchscreen HMI, which offers an intuitive interface built on web technologies. This allows operators to navigate between functions, adjust settings, and monitor performance with ease. Whether it’s changing a recipe or conducting routine maintenance, the machine is designed for quick, hassle-free operation, streamlining workflows and enhancing overall productivity.

Ready for the Future

XLABL_RF is built for the future, leveraging Beckhoff’s system for precise, real-time control. This integration with SIPA’s digital ecosystem enables predictive maintenance and enhances connectivity, allowing users to benefit from a smart, connected factory environment. With these advancements, XLABL_RF ensures that your production line stays ahead of the curve, minimizing downtime and boosting efficiency.

The XLABL_RF isn’t just another labeller; it represents a leap forward in labelling technology. By combining cutting-edge mechanical engineering with intuitive design, SIPA has created a machine that exceeds the demands of modern bottling operations. Whether labelling standard water bottles or more complex shaped containers, XLABL_RF delivers precision, flexibility, and reliability—ensuring your product always stands out.