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Single-stage machines for the production of containers in PET: an endless range of possibilities

ECS SP models stand for a guarantee of quality based on 40 years of experience in Injection Stretch-Blow Molding technologies (ISBM) technology. These robust systems, produced in Italy, allows for the production of high quality containers in a wide variety of different sizes, threads and shapes. Tooling investment can often be optimized by using one single (i.e. shared) hot runner with multiple cold halves. ECS SP machines have features that enable quick change-overs, accept legacy molds and are also characterized by their compact layouts and high energy efficiency. Moreover, the handling of the preforms (always kept from the neck) allows for neck and container shoulder design not feasible with two-step technology.

ECS SP platforms are ideal for manufacturing containers with diverse designs and characteristics, catering to a wide range of industries including cosmetics, personal care, detergents, food, pharmaceuticals, and miniature beverages, typically 20, 30, and 50 mL, commonly used for non-food items such as pharmaceuticals and hotel amenities.


The ECS SP models (SP 25 and SP 80 with single row, SP 130 with double row) integrate hydraulics for high-force applications (e.g., clamping tonnage) with servo-electric drives for rapid movements (e.g., blowing unit operation). This hybrid approach ensures high energy efficiency. They also offer compatibility with molds originally designed for major competitors' equipment.

HIGHLIGHTS

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  • Robust system, allows 38 bar blowing pressure for better quality on sophisticated shapes
  • Primary air flow regulation, higher container quality
  • Clean: no risk for oil contamination of bottles 
  • Possibility to use legacy molds
  • Sharing Hot Runner for different Cold Half (lower mold  investment)
  • Fast mold changeover, up to 25% less time required
  • Hot Fill process capabilities up to 85°C filling temperature
  • Hybrid configuration: energy efficient (only one pump) and lower maintenance cost
  • Machine movements adjusted and optimized by HMI (faster cycle time & lower energy consumption)
  • Valve gate technology on the HH for better and faster processing

HIGHLIGHTS

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  • Can fit higher cavitation number than similar machines for the same preform neck diameter
  • New HMI: simple, easy, quick with process troubleshooting tutorial to help the operator and scheduled maintenance planning
  • Safe: Cabin dors with interlocking guards – opening only after che tutti I movimenti sono fermi e le energie rilasciate Drop prevention with automatic locking for vertical movement
  • ECS SP 130 machine (double row) is designed with 4 injection molding press tie bars in a symmetrical position. This allows for optimal balancing and guarantees a high preform quality and a quick mould changeover.
  • ECS SP 130 capability to operate in double rows for high productivity or single rows for large and wide-mouth containers.

Materials

  • PET
  • rPET
  • regrind PET
  • Polystyrene (PS)
  • TritanTM

Container Type

  • Standardand taylor-made
  • Wide mouth jar
  • Oval and asymmetrical
  • Small size (20, 30, 50ml)
  • Long neck
  • Light barrier
  • Gas barrier
MODEL INJECTION CAV. BLOWING CAV. MAX BOTTLE SIZE (L) MAX NECK DIAM. MAX OUTPUT' (B/HOUR)
ECS SP 25 1 - 10 1 - 10 3.5 100 4,500
ECS SP 80 1 - 16 1 - 16 12.5 130 7,200
ECS SP 80 H 1 - 6 1 - 6 19 122 2,000
ECS SP 130 8 - 32 8 - 32 1.5 98 13,500

ECS SP ISBM SYSTEMS APPLICATIONS

ISBM systems serie ECS SP is the ideal platform for the production of a wide range of specialty containers. Main applications are typically cosmetics and personal care, detergents and home care, motor oil, food, miniature spirits, pharmaceuticals.
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By your side, beyond the limits.

Every shape, every technology, every need about PET packaging.

By your side, beyond the limits.

Every shape, every technology, every need about PET packaging.

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