From power to pallet: completing the high-speed PET line with the new Genius PTF PRO

To fully harness this incredible upstream power, SIPA has engineered a palletizing solution that doesn't just keep up—it propels the final stage of the process forward. The New Genius PTF PRO is the high-speed palletizer designed to ensure your output transitions flawlessly from the line to the warehouse.

Mastering the "Overspeed" at the Finish Line

For a line to remain fluid, the equipment at the end must be faster than the equipment at the start. By achieving a consistent speed of 8.5 layers per minute, the New Genius PTF PRO ensures that the massive volume generated by the Sincro Tribloc never faces a bottleneck as it exits the production floor. Even at these high speeds, the system is engineered for gentle handling, ensuring packs are treated delicately and without stress to maintain product integrity.

Innovation in Motion: Key Features

The new Genius PTF PRO is high tech SIPA's fastest in-line Steady Pallet palletizer with a low-level product infeed design. This configuration is preferred by modern producers for its ergonomic accessibility and compact footprint and is among the most compact traditional high-speed palletizers on the market

• Double Moving Platform: The system utilizes full brushless double-platform technology with integrated layer accumulation. This allows the machine to prepare new layers while simultaneously placing others, maximizing every second of the cycle.
• Fast Layer 2.2R (Dual Suspended Robots): Layer formation is handled by overhead robots, eliminating floor-level mechanical bulk. These robots use a patented double gripper for rapid, surgical precision.
• Patented Layer Platform: This specialized platform ensures that even the most lightweight bottles remain perfectly stable during the final transfer to the pallet.
• Robust Construction: The machine features a very sturdy, stable, and compact structure designed for longevity.
  
  

   

Intelligence & Control: SIPA’s HMI

The "brain" of the new Genius PTF PRO is as advanced as its mechanics. By developing the Human-Machine Interface (HMI) with Zenon technology, SIPA provides operators with a premium digital command center:

• User-Friendly: The 21” vertical interface monitor features an intuitive, highly accessible layout that simplifies complex operations, making it easy for any operator to master the system quickly
• Upstream Compatibility: optimized for 90,000 bph Sincro Tribloc lines
• Max Capacity: 8.5 layers/min
• Application Sector : beverage, but suitable for other sectors (can handle various pack types)
• Layer forming device: Fast Layer 2.2R Dual Suspended Robots
• Efficiency: 99%
• Layout: compact, steady pallet, low-level Infeed

• Real-Time Diagnostics: Visualize the entire palletizing cycle at a glance, ensuring any irregularities are caught before they impact efficiency.
• Energy Transparency: An integrated monitoring system tracks power consumption in real-time, aligning your end-of-line with global sustainability goals.
• Swift Format Changes: The user-friendly dashboard makes switching between different bottle sizes or pallet patterns fast and error-free.
  

Maintenance-First Engineering

SIPA designed the Genius PTF PRO to be as easy to maintain as it is to run. Because it is a low-level infeed machine, all primary moving parts are accessible from the ground level, eliminating the need for technicians to use ladders or platforms for routine checks. Furthermore, high-performance servomotors reduce mechanical wear, contributing to the system's impressive 99% efficiency rating. Despite these high speeds, the system ensures gentle product handling, treating every pack with care to eliminate stress and maintain container integrity.

Technical Performance Summary

• Upstream Compatibility: optimized for 90,000 bph Sincro Tribloc lines
• Max Capacity: 8.5 layers/min
• Application Sector : beverage, but suitable for other sectors (can handle various pack types)
• Layer forming device: Fast Layer 2.2R Dual Suspended Robots
• Efficiency: 99%
• Layout: compact, steady pallet, low-level Infeed
  

With the Genius PTF PRO, SIPA completes the journey of PET bottling excellence. From the first blow of the Sincro Tribloc to the final layer placed on the pallet, your production remains a continuous, high-speed stream of success