SIPA Sincro Tribloc: integrated power for PET bottling excellence

A fully integrated solution

The Sincro Tribloc directly connects the XTRA rotary blower, the XLABL roll-fed labeller, and the FLEXTRONIC electronic filler, eliminating the need for intermediate conveyors. This not only simplifies the overall line management but also reduces the footprint, lowers operating costs, and improves energy efficiency. The result is a smart, streamlined solution that enables producers to handle high-speed production without compromising on quality, flexibility, or hygiene.

Blowing with XTRA: speed and precision

At the heart of the blowing process is SIPA’s XTRA rotary blower, delivering the remarkable speed of 3,000 bottles per hour per cavity. Its wide 275° process angle ensures optimal material distribution, making it possible to achieve excellent results even with ultra-lightweight bottles—such as 4.9g for a 0.5-liter format. The integrated Oven Plus system offers precise thermal control of the preforms, adapting dynamically to external conditions. This ensures process stability and reduces scrap, while the system’s ease of use and design flexibility support consistent performance at high speeds.

Labelling with XLABL: precision meets continuity

The labelling phase is driven by the XLABL roll-fed labeller, combining speed, precision, and ergonomic design. Bottles are stabilized by an advanced handling system featuring grippers and bottom cooling, ensuring optimal conditions for accurate label application. An automatic reel splicing mechanism enables uninterrupted operation, while a straight-blade cutting system ensures reliability and fast, tool-free maintenance. Notably, the exceptional durability of the blades can withstand up to 200 milions cuts. The label is transferred via a vacuum roller and applied on the carousel using a glue dispensing system and a final wiping stage for flawless placement. In order to label extremely lightweight bottles, thos need to be pressurized with the use of sterile air. Remarkably, this is achieved with just one labeller—capable of maintaining the line’s full output of 90,000 bottles per hour.

Filling & Capping with FLEXTRONIC: flexible, hygienic and efficient

The final stage of the process is managed by the FLEXTRONIC modular filler, part of SIPA’s family of volumetric electronic systems. This highly adaptable platform handles a variety of product types, including still water, soft drinks and hot-fill applications, within the same line. A micro-isolator-protected environment ensures maximum hygiene for sensitive beverages, while the XFILL configuration allows direct integration with product preparation units. The cap feeding system includes buffering features and anti-obstacle mechanisms, maintaining a steady flow and reducing system interruptions. Optional quick neck changeovers and various cap treatment options provide additional flexibility and help ensure total process reliability.

The competitive edge: why choose Sincro Tribloc?

With 95% overall line efficiency, the Sincro Tribloc stands out as one of the most productive and compact systems on the market. Its integrated architecture leads to substantial savings: energy consumption is reduced, fewer operators are required, and changeover and maintenance times are significantly cut. The system is fully compatible with 100% rPET, supports the use of ultra-lightweight containers, and delivers up to 15% savings in overall operating costs.

Thanks to its optimized layout, the Sincro Tribloc occupies up to 30% less space compared to traditional standalone equipment. Accessibility has also been enhanced—particularly around the labelling area—making the system not only efficient but also user-friendly and easy to maintain.

Completing the High-Speed PET Line with the New Genius PTF PRO

Engineered to match high-speed bottling lines like the 90,000 bph Sincro Tribloc, SIPA’s Genius PTF PRO is a compact, steady-pallet end-of-line palletizer designed to eliminate bottlenecks. Delivering 8.5 layers per minute with 99% operational efficiency, it seamlessly transfers high-volume production to the warehouse while ensuring gentle container handling.

The machine features an ergonomic, low-level product infeed that offers easy ground-level maintenance without requiring ladders. High performance is driven by brushless double-platform technology and Fast Layer 2.2R dual-suspended overhead robots, which prepare and place layers simultaneously with precise double grippers.

An intuitive 21-inch Zenon-powered HMI functions as a digital command center, delivering real-time diagnostics, quick format changes, and live energy monitoring. Suitable for beverages and various pack types, the Genius PTF PRO completes the PET production line with continuous speed, stability, and reliability.